Zhisheng Company has self-developed, designed and produced automatic preheating, vacuum filling, curing and cooling assembly lines; The precise positioning, smooth operation mode and structure of the workpiece disc of the product have been granted the national patent, which optimizes the air blast circulation mode and realizes the online continuous phase temperature control.
Our product has solved three core issues, which are product quality, production safety, operating costs of micro motor, micro transformer, new energy vehicle motor, electronic capacitance, brake, frequency converter, controller and other products.
High safety
On the surface is low load wound-type electric heating tube, so the surface temperature is below 350 ℃, which eliminate combustion and explosion hazards;
Electric strong exhaust ventilation keeps the concentration of dangerous gas in the preheating and curing heating rooms within the safe range;
Strong exhaust fan,circulating fan and heating power supply are under interlocking control.
Low energy consumption:
lifting door of the heating chamber is sealed, so heat does not overflow
The surface temperature rise ≤indoor temperture+15℃。
Smooth operation
Mechanical positioning is accurate and reliable
Double speed chain for bearing, chain transmission for transmission, transmission and bearing are separated, these are patented technology
Long service life
Part of the heating tube has three years of warranty.
Heating room is without transmission mechanism or electronic positioning device, no pneumatic blocking mechanism and the original copy, so the operation is stable and slow aging after long-term use with little maintenance,
Programmed temperature controlling at preheating and curing stage to meet the needs of multi-stage temperature curing
Horizontal or vertical type of air blast are free to choose for your product.
The temperature uniformity is enhanced to be within ±5℃ range to be the guardian for the quality of your products.
Configuration software, computer distributed control, PLC touch screen control, field visualization and mobile remote access
| Parameter | HAPL-Ⅰ |
| Dimension of cooling plate （length×width） | 800*800mm |
| Size of preheating chamber (width * depth * height)mm | 1000×1200×1000 |
| Preheating operating temperature （℃） | Indoor temperature--150 |
| Preheating power （kw） | 12 |
| Dimention of curing room (width x depth x height)mm | 1000×1200×1000 |
| Curing operating temperature （℃） | Indoor temperature--250 |
| Curing power （kw） | 15 |
| Operating voltage/frequency（V/ Hz） | 3-380/50 |
| Precision of temperature control （℃） | ±1 |
| Temperature uniformity （%） | ±2.5 |
| Transmission way | Double –speed chain |
| Transition mode | Jacking translation/ferry load shifting |
| Transmission control | Cycle-based-automated program |
| Tooling plate positioning | Mechanical + hook (accurate and safe) |
| Temperature rise of the heating chamber’s surface | ≤indoor temperature+15℃ |
| Gate opening mode | Pneumatic lifting |
| Electric control | PLC+ human-machine interface/configuration software + remote access |
| Assembly line length（mm） | 10000 |
Note:（1） Non-standard product can be designed and manufactured in accordance with the requirements of the user; (2) tooling plate size is decided by the size and quantity of the product. | |
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